Singulation depends on turning unpredictable bulk into an even, single-file stream
Mixed bulk comprised of goods such as cartons, polybags, oversized items and items on top of each other (doubles), arrives on a singulator and must leave as a neven, gapped and single-file stream systems down the line can handle.
A well-working singulator raises throughput per square meter and kepps the feeding the next step in the material flow, but only works when every item is separated, spaced and oriented correctly before it reaches the next step.
Singulation breaks when the goods mix changes and manual exception handling increases
Traditional singulators were designed to handle a pre-defined goods mix across multiple mechanical stages to execute the singulation
Bulk is unpredictable and brings challenges every day
Oversized goods and doubles which slip through turn into system jams further down the line and require manual cleanup work
Sub-steps in the singulation operation are executed sequentially, where every sub-step requires an additional hardware footprint
How autonomous singulation changes your operations
Every parcel is accounted for
Tracked individually throughout the whole flow, and the image database of every parcel ensures complete traceability.
Exceptions handled autonomously
Goods route around stuck items "on-the-fly", and doubles and problem goods are rejected off the surface before they become a jam.
One surface replaces the whole chain
Separation, rotation, gapping, alignment and rejection happen at once on a single surface rather than in sequence across a chain of dedicated sub-machines.
The flow changes without the floor changing
New goods mix, new destinations, new business logic — all go live through software updates. Capacity grows by adding modules, not by rebuilding.
How it works
From the unloading point to the outbound lane, without manual handling in between.
Eliminates intake friction
Seamless, controlled entry of bulk on inbound conveyors.
Observes and tracks individual parcels in real-time
Full visibility enables individual goods traceability
Intelligently singulates on a single surface
Separation, rotation, gapping, alignment all happen at the same time, on a single, minimal-footprint system
Autonomously handles exceptions to keep the flow moving
Oversized goods and doubles are autonomously sent to reject lines and stuck goods are autonomously re-routed around
Flows onwards
The system outputs evenly spaced, single-file outbound streams ready for further manual or automated handling
AI-driven intelligence sees, understands and controls every item individually
Each item's route is decided individually and autonomously re-decided in real time
Outperforming rigid automation and manual systems where it matters
Upgrading your flow logic with software-defined autonomous singulation
Each function needs its own stage, and the layout decides the flow.
Every parcel is controlled individually on a multi-capable, minimal-footprint surface.
More touches per parcel, and error probability rises with every touch.
Autonomous grouping, buffering, sequencing and exception handling reduce errors and touches per parcel.
Manning is required at both ends, and changing the flow means changing the hardware.
Adapting to changing flow demands requires only a software update, and buffer capacity scales by adding modules.
Start small and grow without rebuilding
Every phase is a complete, working system
Start small
Start with just automating with a single infeed and outfeed line, plus one reject line
Add outfeed lines
Increase throughput by adding outfeed lines
Change the layout
With software-defined flow, matching the physical layout of infeed and outfeed lines with new flow logic only requires a wireless software update
What buyers ask us first
We move a wide variety of goods, from cartons to polybags.
Flow simulations, tests, and a digital twin validate every flow requirement before a single module is shipped.
We provide swift integration with partner systems (WMS, WCS, robot controller etc.) which unlocks value realization from day one.
Hardware arrives pre-assembled with software already tested in simulation, which makes commissioning straightforward and predictable. It's ready for go-live in weeks, not months.
OmniMod products ship as-is with a standard capability configuration. Adding capabilities and changing flow rules are only a wireless software update, not hardware rebuilds.
Ready to move with future-proof intelligence?
Tell us about your material flow and the goods mix that has to move in it
